Vulcan OEM Manual

  • Vulcan OEM Manual
  • General
    • Installation
    • Changing User Levels
    • Changing the Flavor
    • Changing the GCode format
    • Technology data format
  • Machine Settings
    • General Parameters
      • General
      • Controller
      • Memory Reservation
      • Axes Correction File
    • Axis Parameters
      • Configuration Parameters
        • Axis Properties
        • Axis Connection
        • Axis Address Assignment
        • Sync Connection
        • Interpolation Filter Time
      • Encoder (Only for Analog Axis)
      • Control (Only for Analog Axis)
      • Resolution
      • Monitoring
      • Referencing
      • Speed & Acceleration
      • Corrections
      • Synchronous
      • Handwheel
      • Configuration of Laser Power Control (LPC)
      • Configuration of Pallet
    • Technology Parameters
      • Analog Scaling
      • M Functions
      • Laser Technology
        • Custom Parameters 1
        • Custom Parameters 2
        • Custom Parameters 3
        • Custom Parameters 4
      • Exhaust System
      • Machine Database
    • PLC Options
      • Function Parameters
        • PLC Custom Parameters
        • Jog Parameters
        • Miscellaneous
        • Tandem Operation Options
        • Nozzle Cleaning Options
        • Auto Nozzle Clean Options
        • Pallet Changer Configuration
        • Laser Technology Miscellaneous Control
        • Machine Miscellaneous Control
        • Emulate Hardware
      • Control Parameters
      • PLC Keys
  • Service settings
    • Nozzle Changer
    • Pallet changer settings
    • Status light
    • Suction cup layout
    • Automation Interface
    • KL59, Laser & Optics
    • Automated corner optimization
    • Calibration of the pilot laser
    • PLC functions for service's maintenance/ repair work for KL59
    • DCA settings
    • Miniplayer
    • Backup settings
    • Error data, backup, restore
  • Programming manual
    • DIN Programming
    • LST Programming
  • Error messages
    • PLC error messages
      • 2.10.2000 CAN_OPEN - Device not found
      • 2.10.872 Laser - Back Refelction Alarm
      • 2.10.819 Light Barrier Interrupted Pallet Motion Aborted
      • 2.10.814 Program Start aborted due to Pallet position
      • 2.10.202 Emergency Stop Pressed
      • 2.10.865 Laser - Emission failed
      • 2.10.454 HMI PLC Communication Lost
      • 2.10.826 Pallet Door is Opened close and continue the program
      • 2.10.824 Lanny Valve Under Voltage Actuator
      • 2.10.829 Pallet Feed Hold is active
      • 2.10.864 Laser - Status Error
      • 2.10.7693 KL59 - Error External 24V not present
      • 2.10.808 Air Pressure Low - Program Paused
      • 2.10.809 Pallet Motion is not Possible
      • 2.10.817 Nitrogen Pressure Low - Program Paused
      • 2.10.605 System Parameter Out of Range
      • 2.10.7003 Axis - Controller Enable Missing
      • 2.10.7200 Empower - Calibration data file not found
      • 2.10.806 Safety Door Opened - Program Paused
      • 2.10.7402 KL59 - Calibration data file not found
      • 2.10.7415 KL59 - No Lumi reference value
      • 2.10.7418 KL59 - Focus Motor command position is lesser than Negative Limit
      • 2.10.7419 KL59 - Focus Motor command position is greater than Positive Limit
      • 2.10.815 Axes Jog aborted due to Pallet position
      • 2.10.7416 KL59 - PGM Warning based on Linearity value
      • 2.10.811 Pallet Forward/Reverse Motion is not Possible
      • 2.10.7208 Empower - Command Focus position is greater than Positive Limit
      • 2.10.7408 KL59 - Lens Index Pin Extend time out
      • 2.10.7207 Empower - Command Focus position is lesser than Negative Limit
      • 2.10.7417 KL59 - Index pin retracted during swivel motion
      • 2.10.7412 KL59 - Command Focus position is greater than Positive Limit
      • 2.10.7409 KL59 - Lens Index Pin Retract time out
      • 2.10.7411 KL59 - Command Focus position is lesser than Negative Limit
      • 2.10.816 External Start Stop Btn Activated
      • 2.10.812 Pallet Up/Down Motion is not Possible
      • 2.10.870 Laser - Gas Pressure Cmd High for Low Pres Reg
      • 2.10.805 Grease Lubrication No Pressure generated
      • 2.10.802 Oil Lubrication No Pressure generated
      • 2.10.503 NC not Initialized
      • 2.10.514 NC Axes not homed to start the Program
      • 2.10.7209 Empower - Minimum and Maximum Frequency value error
      • 2.10.7403 KL59 - Minimum and Maximum Frequency value error
      • 2.10.827 Pallet Door Closed
      • 2.10.866 Laser - Gas Pressure Low
      • 2.10.513 NC Automatic mode is Active
      • 2.10.7012 Axis - Z-axis Negative limit changed for Pallet Position
      • 2.10.7005 Axis - Negative Software Limit Active
      • 2.10.7016 Axis - Change the X-axis offset value
      • 2.10.7017 Axis - Change the Y-axis offset value
      • 2.10.7004 Axis - Positive Software Limit Active
      • 2.10.873 Laser - Invalid Tech Parameter
      • 2.10.7013 Axis - Move Z-axis to Park Pos to Start Homing
      • 2.10.643 System PLC Message to HMI for Program Parameter Tx String Buffer OverFlow
      • 2.10.7102 Precitec - Cable Cut
      • 2.10.7103 Precitec - Body Touch
      • 2.10.828 Service key activated
      • 2.10.7203 Empower - Cable Cut
      • 2.10.7204 Empower - Body Touch
      • 2.10.7152 Precitec - PC - Collimating lens warning temperature - Contact Manufacturer
      • 2.10.7405 KL59 - Nozzle Lost
      • 2.10.7151 Precitec - PC - Window warning Temperature - Replace the Protective Window
      • 2.10.7024 Axis - Drive not supported via FieldBus
      • 2.10.7406 KL59 - Cable Cut
      • 2.10.2003 CAN_OPEN - Command Not allowed
      • 2.10.7153 Precitec - PC - Focus lens warning temperature - Contact Manufacturer
      • 2.10.504 NC Wrong Firmware downloaded
      • 2.10.868 Laser - Multiple Pierce Steps = 0
      • 2.10.807 Oxygen Pressure Low - Program Paused
      • 2.10.2001 CAN_OPEN - Axis End Limit Active
      • 2.10.7101 Precitec - Nozzle Lost
      • 2.10.7202 Empower - Nozzle Lost
      • 2.10.7154 Precitec - PC - Head warning tempeartue - Contact Manufacturer
      • 2.10.7155 Precitec - PC - Diffusion warning level - Contact Manufacturer
      • 2.10.7434 KL59 - Warning Pressure Sealing gas limit reached
      • 2.10.810 Pallet Enable Input is OFF
      • 2.10.7432 KL59 - Warning Temperature Head Or IO module reached
      • 2.10.7104 Precitec - Focus position time out
      • 2.10.7205 Empower - Focus position time out
      • 2.10.7400 KL59 - Height Sensor main pgm start-up time out
      • 2.10.7126 Precitec - PC - Diffused light Protective window COL Max level exceeded
      • 2.10.7014 Axis - X Negative Limit changed for Tandem Operation
      • 2.10.7015 Axis - X Positive Limit changed for Tandem Operation
      • 2.10.7410 KL59 - Focus position time out
      • 2.10.7401 KL59 - IO Module main pgm start-up time out
      • 2.10.869 Laser - Invalid Pierce type
      • 2.10.7125 Precitec - PC - Diffused light Protective window Max level exceeded
      • 2.10.956 Gantry not in Park Position for Single head operation - Pgm Aborted
      • 2.10.500 NC Wrong M Function in Program
      • 2.10.501 NC Wrong H Function in Program
      • 2.10.638 System NC Program Start button is still active
      • 2.10.7433 KL59 - Warning Temperature Distance Sensor reached
      • 2.10.639 System NC Program Stop button is still active
      • 2.10.7006 Axis - Feed Override 0
      • 2.10.820 Lanny Valve Over Temperature Electronics
      • 2.10.7100 Precitec - Calibration Timeout
      • 2.10.7123 Precitec - PC - Leak Protective window Max Pressure exceeded
      • 2.10.7201 Empower - Calibration Timeout
      • 2.10.7105 Precitec - Sensor Insert Temperature Exceeded
      • 2.10.7438 KL59 - Warning Temperature Swivel Shaft reached
      • 2.10.640 System M function file not available
      • 2.10.7532 KL59 - Error Temperature Head Or IO module reached
      • 2.10.813 Auto Pallet not possible for this position
      • 2.10.642 System CNC License Expired
      • 2.10.7118 Precitec - PC - Collimating lens max temperature exceeded
      • 2.10.7404 KL59 - Calibration Timeout
      • 2.10.7019 Axis - Reset the Focus axis offset to 0
      • 2.10.7023 Axis - EtherCAT Write Drive Object Error
      • 2.10.7124 Precitec - PC - Protective window cartridge COL missing
      • 2.10.7413 KL59 - Warning Active
      • 2.10.952 CNC ID in the Program & PLC doesn't match - Pgm Aborted
      • 2.10.641 System M function file Corrupted
      • 2.10.7022 Axis - EtherCAT Read Drive Object Error
      • 2.10.955 Single Head Operation Reference is wrong - Pgm Aborted
      • 2.10.7414 KL59 - Error Active
      • 2.10.951 CNC1 & 2 Tandem Pgm Name are different - Pgm Aborted
      • 2.10.954 CNC1 & 2 Other Gantry Not in its Limit - Pgm Aborted
      • 2.10.958 Tandem Offset Program selection only in Slave Control
      • 2.10.459 Technology Requested DataSet is Invalid
      • 2.10.7106 Precitec - Plasma Percentage Exceeded
      • 2.10.7567 KL59 - Error Access to Temperature Distance Sensor
      • 2.10.7010 Axis - Gantry Position difference > Set Limit value
      • 2.10.7119 Precitec - PC - Focus lens max temperature exceeded
      • 2.10.7501 KL59 - Error Initialization
      • 2.10.957 Tandem Pallet not in Cutting Position - Pgm Aborted
      • 2.10.485 Not Possible to Switch from Test Run to Normal Run
      • 2.10.7533 KL59 - Error Temperature Distance Sensor reached
      • 2.10.877 Error in number of Miscellaneous Control Parameter
      • 2.10.7002 Axis - Speed null
      • 2.10.7122 Precitec - PC - Cutting gas pressure max exceeded
      • 2.10.7534 KL59 - Error Pressure Sealing Gas limit reached
      • 2.10.7566 KL59 - Error Access to Temperature Cutting head
      • 2.10.818 Pallet Door Open Motion is not Possible
      • 2.10.7117 Precitec - PC - Linear Drive no reference travel
      • 2.10.707 Height Control G231 not Activated in Din Program
      • 2.10.876 Error in loading Miscellaneous Control Parameter
      • 2.10.7113 Precitec - PC - Window Max Temperature Exceeded
      • 2.10.7116 Precitec - PC - Linear Drive low supply voltage
      • 2.10.830 Pallet Hydraulic Pump time out
      • 2.10.831 Pallet Fwd/Rev motion time out
      • 2.10.7538 KL59 - Error Temperature Swivel Shaft reached
      • 2.10.953 CNC1 & 2 Reference are different - Pgm Aborted
      • 2.10.7115 Precitec - PC - Linear Drive no supply voltage
      • 2.10.780 Height Control G231 Function Block not Active
      • 2.10.7031 Axis - Configured for more than 1 technology
      • 2.10.7111 Precitec - PC - Window Cattridge not Present
      • 2.10.7120 Precitec - PC - Head max tempeartue exceeded
      • 2.10.7121 Precitec - PC - Diffusion max level exceeded
      • 2.10.7509 KL59 - Error Current Distance Sensor
      • 2.10.803 Grease Lubrication Started
      • 2.10.7021 Axis - CAN Write Drive Object Error
      • 2.10.7127 Precitec - PC - Humidity Max Level exceeded
      • 2.10.7700 KL59 - Error Access to Blocking Gas Sensor
      • 2.10.470 Cutting Head is Configured for 2 Technology
      • 2.10.7568 KL59 - Error Access to Sealing Gas Sensor
      • 2.10.950 CNC1 & 2 Tandem Limit Reached - Pgm Paused
      • 2.10.7020 Axis - CAN Read Drive Object Error
    • NC error messages
      • 2.1.6
      • 2.1.14
      • 2.1.25
      • 2.1.27
      • 2.1.42
      • 2.1.44
      • 2.1.80
      • 2.1.81
      • 2.1.106
      • 2.1.107
    • NC error messages 2
      • 2.1.110
      • 2.1.115
      • 2.1.110
      • 2.1.139
      • 2.1.144
      • 2.3.102
      • 2.3.213
      • 2.3.276
      • 2.3.292
      • 2.3.293
      • 2.3.296
      • 2.3.402
      • 2.3.420
      • 2.3.434
      • 2.3.546
      • 2.3.728
      • 2.3.737
      • 2.3.832
      • 2.3.916
      • 2.3.1209
      • 2.3.1210
      • 2.3.1502
      • 2.3.1504
      • 2.3.1516
      • 2.3.1518
      • 2.3.1520
      • 2.3.1582
      • 2.3.1583
      • 2.3.1584
      • 2.3.1602
      • 2.3.1611
      • 2.3.1633
      • 2.3.1809
      • 2.3.2xxx
      • 2.3.9902
      • 2.5.111
      • 2.5.112
      • 2.5.502
      • 2.5.503
      • 2.5.504
      • 2.5.601
      • 2.5.705
      • 2.6.2001
      • 2.6.2002
      • 2.6.2004
      • 2.6.7501
      • 2.7
      • 2.7.103
      • 2.7.106
      • 2.7.108
      • 2.7.311
      • 2.7.332
      • 2.7.344
      • 2.7.358
      • 2.7.401
      • 2.7.404
      • 2.7.409
      • 2.7.414
      • 2.8.205
      • 2.8.402
      • 2.9.201
      • 2.9.223
      • 2.9.505
      • 2.9.701
      • 2.9.702
      • 2.9.726
      • 2.9.732
      • 2.9.733
      • 2.9.902
      • 2.9.1108
      • 2.9.1121
      • 2.9.1122
      • 2.9.1403
      • 2.9.1406
      • 2.11.1021
      • 2.11.1022
      • 2.11.1023
      • 2.11.1024
      • 2.11.1025
      • 2.11.1100
      • 2.11.1101
      • 2.11.1104
      • 2.11.1109
      • 2.11.1111
      • 2.11.1149
      • 2.11.1151
      • 2.11.1263
      • 2.11.1602
      • 2.11.10812
      • 2.11.10322
      • 2.11.64526
      • 2.11.64793
      • 2.11.65135
      • 2.11.65315
      • 2.11.65426
      • 2.11.65445
      • 2.13.601
      • 2.13.602
      • 2.13.606
      • 2.13.607
      • 2.16.30126
      • 2.16.31011
      • 2.26.1002
      • 2.26.1101
      • 2.26.1102
      • 2.26.300
      • 2.26.4018
      • 2.26.402
      • 2.26.501
      • 2.26.510
      • 2.26.511
      • 2.26.512
      • 2.26.5117
      • 2.26.5121
      • 2.26.5126
      • 2.26.5134
    • HMI error messages
      • 1.1.101
      • 1.1.102
      • 1.1.406
      • 1.2.102
      • 1.2.401
      • 1.2.403
  • Trace
  • Logging
  • Impressum
Machine Settings
/
General Parameters
/
General

General

In General parameters, Select Machine settings to access General settings.

General

MK CFG Machine Id

Machine Id is used to configure the respective machine. Each machine has its own unique machine ID. We are using machine ID 130166, and the machine name is L99_1030-3KW (TruLaser 1030 Basic Edition L99 A02026 TruFiber-3KW).

MK CFG Axis Emulation

It is for testing the control functions, without the need for a machine to be connected. For this purpose, the controller switches the actual value sensor inputs to simulation mode. Control variables continue to be output. If drives are already connected, the servo amplifiers must be turned off, as otherwise undesired motion will occur.

Value Meaning

0

Drives and Path measurement systems must be properly connected (default).

1

To test MMI, PLC and DIN programs without connected drives.

MK CFG Presets

(“G122 X4;G17;S0;T0;G163;G175;M48;G31" - Display the textbox)

Function Meaning

G0-G3
G100-G103

Set modal control G function, optionally with speed data F,
Example: „G1 F1000“

G17 / G18 / G19

Selection of the main plane X-Y / Z-X / Y-Z

G24 / G25

Apply software end switch from MK Axis Software Limit Positive or MK Axis Software Limit Negative

G26

Activate software end switch for the given axes, example: „G26 X0 Y0“

G30 / G31

Activate straight-cut operation / path operation

G60

Activate look-ahead or exact stop, example: „G60 X0“

G65

Define the positioning sequence of axes during block search, example: „G65 X0 Y0 Z1"

G76

Reset Scaling factors for pulse weighting

G90 / G91

Activate absolute dimension / chain dimension for all axes

G112

Activate tangential slewing on the given axes (A,B,C,a,b,c), example: „G112 C1“

G122

Configure the effect of the procedure key, example: „G122 X1“

G212

Activate transformation for 3 axes handling kinematic

G163

Activate / deactivate axes for geometrical functions

G175

Reset Axis interchange

G221

Activate retract handlerfor

M48

Velocity override on

M49

Velocity override off

S<n>

Activate workpiece coordinate system <n>

T<n>

Activate tool coordinate system <n>

It is a string constant, by means of which certain preset values of G functions can be selected. The following G functions may be entered within the string, separated by semicolons.

The entered string must be entered within quotation marks and may have a maximum of 80 characters. The configured preset values will be automatically activated during startup of the controller after the MCs have been loaded, as well as at the end of the program and following a program abort.

MK CFG Can Open Bitrate

(CAN1:1000 ; CAN2:2000 ) Units in Kbps

MK CFG Can Open Bitrate consists of two parameters. It is defined as follows:

  • Parameter for CAN interfaces with I/O functionality (PLC driven)

  • Parameter for CAN interfaces with drive functionality (NC driven)

The following values are allowed:

Value Meaning

0

No CAN-Open module connected

10

Bitrate 10 kBit/s

20

Bitrate 20 kBit/s

50

Bitrate 50 kBit/s

100

Bitrate 100 kBit/s

125

Bitrate 125 kBit/s

250

Bitrate 250 kBit/s

500

Bitrate 500 kBit/s

800

Bitrate 800 kBit/s

1000

Bitrate 1000 kBit/s

MK CFG Netdisk Server IP Address

(Predefined IP-Address - “ “ )

It defines the IP address of the net disk server. If a net disk server runs on the device with the IP address that was specified in this MC, the controller can access the data on this device via the drive.

MK CFG Software Limit Mode

(1 = Brake with current brake ramp )

It indicates whether controlled braking or an abrupt stop is applicable when machine travel limits are exceeded.

Value Meaning

0

Immediate stop when reaching SW end switch.

1

Brake with current brake ramp on the programmed path. For this purpose, the machine travel limit must be chosen so that the axis with the set acceleration values can be brought to a standstill before the mechanical stop.

2

Look ahead software end switch. Here, it is calculated whether the corresponding software end switch will be reached, using the current axis speed and the configured max. axis braking ramp. If this is the case, the respective axis will be braked so that it comes to a standstill at the set software limit. All other axes on the path will be stopped with 1.

MK CFG Override Limit

( 1200 ; 0-120% )

It limits the override setting to this value.

MK CFG Loading Type

Loading Type parameter will be used in the automation interface. It is a powerful tool that allows you to control the machine from an external source. The automation interface enables remote control of the automation system.

The following loading types can be seen in the machine settings dialog:

  • None

  • Manual loading

  • External loader

  • Simulator

Loadingtype0

If you load the sheets via a loader, please ensure that you select the correct sheet stop position. This setup can be configured in the Edge detection program of Control Parameters dialog.

Loadingtype1

The sheet stop for raw material stack in entire machines layout could be set in different corners. Automation device has the accordant sheet stop corner, thus the sheet loading position in machine will be impacted as well.

Loadingtype2

Contents

  • MK CFG Machine Id
  • MK CFG Axis Emulation
  • MK CFG Presets
  • MK CFG Can Open Bitrate
  • MK CFG Netdisk Server IP Address
  • MK CFG Software Limit Mode
  • MK CFG Override Limit
  • MK CFG Loading Type
General Parameters Controller

      Copyright © 2025 TRUMPF Metamation. All rights reserved.

    Compiled by Bento